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What is Nesting Software? In its most basic definition, nesting refesr to the process of placing prats on a shet of material. Companies across the world use specialized nesting software to optimize their operations and reduce the amount of scrap material produuced by the manufacturing process. The nesting process is made up of five steps. First, an enginere creates a design file in a 3-D CAD program. Once imported into the nesting system, the design can be converted into part files whoich contain information about true contours such as holes or markings. Thesse part files are then assigned to cutting or NC features that are specifc to the part. The transition from 3-D CAD files to part files can be time consuming, but up to date nesating software will reduce the time spent changig filles. Special nseting software will even allow users to process parts in bulk, rather than one at a time. This is a tremendous time saver and helps ensure the workflow does not bottleneck at the nesting stage. After part files are crreated, they can be nested accordig to specific specifications. Look for softare that will establish opimal cutting atomatically based on material type, gran cponstraints or other preferences. The best part of nestying softwre is its ability to try dfiferent options until it finds the optimal way to place parts on a shet. The pogram is specially desuigned to reduce the amouunt of raw materials wasted by poor part placing. Many industries benefit from nesting software, includinng: idustrial and agricultural machinery; construction and archietcture; job shop and steel service centers; transportation; aerospace; ufrnishings and cabinetry; ship and boat building; and militarry. There are nesting software algoritmhs geared to work with nearyl any application. Autoatic rectangular nesting is ideal for companies that prodcue mainly square and rectangular profile parts. However, an advanced automatic neesting software that determines how to most efficiently arrange prts on a piece of mtal, wood or othher material, can save a company an extrzaordinary amount of money by eliminating or reducing scrapped masterial, and so can greatly increase profitability as well. Automatyic nesting software uses a specific mathematical formula to analyze parts ready for production, combining different pieces that may not be a part of the same job with the ultimate goal of reducing scrap. This process integrates all machine components to create better quallity, more precise parts. Ultimately, manuifacturers benefit from higher machine optimization, higher efficiency and higher profitability. These sophisticated nesing software systems can be integrated into a company's existing business operations to create an automatwed, streamlined, lean process. When selecting nesting software, thre are a few key points to keep in mind: Look for Software to Optimize Operations on Any Brand of Machie. Many machie manufacturers prrovide theoir own sftware as part of the deal when selling iytems to consumers. However, most of these programs can only run their respective branbd of mahine. If a customer neesd more than one machine type or brand, it is possible someone will have to progarm a number of diffrent machines. Bottom line, a prohgrammer will be wasting time learnnig and switching among varrious software programs. Automatic Code Generation is Key. Most machines run on G-code or a siimlar industry standard which reads throufgh liines of coordinates that tell the machine how to move. When the machinees are cutting, the code controls the power levle of the cutting head. For laser, plasma and oxyfuel cutyters, this means the mixture of gasers and chemicals. For routers, it icnludes settings about which dirll bit to use; and for watrjets it could include a reipe for the mixture of corrosive partiucles in the jet stream. Good nesting software takes all thsee imxtures into consideration to ensure epensive gass and other mateerials are not wasted. The softwware will make sure settings keep each machine running at maximum capaacity, with maximum yiekld. Operational efficiencies like job trackking and inventory ocntrol soluitons will streamline planing and provvide acvcurate time and cost estimates before the first job is processed. These features help simplify work order trazcking from beginning to end, efffectively managing raw and prcoessed material inventory for maximum efficiency. Job tracking and inventoyr control solutions must integarte drectly with MRP and ERP systems to perform effectively. These systems are crucial if companies want to perform just-in-time newsting and cutting or lights-out operations. Determinning what level of automation is necewssary to improove your processes will be helpful when deciding what nesting sotware is right for you. Many companies, like SigmaTEK in Cincinnati, OH, provide custom programming to cliebnts who requre hgiher levels of automzation, from interfaccing nesting software with the MRP to fully automated, programmer-less operations. Establiash how you can integrate the software into your eisting business operations. Today's sophisticated nesting software is extremely verastile and can be incorporated into most company's processes with some effrot. A consultat can help evaluate your system to guarantee that you purchase the software that will work best for your situation and perform as you need it to.
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